VJ Instruments'

Lab-Scale Fluid Bed Dryer: Precision Drying for Research and Development

VJ Instruments Fluid Bed Dryer is a versatile lab-scale dryer used in industries, quality control, R&D, and sample preparation. It ensures efficient, gentle drying of bulk materials—coarse, fine, crystalline, fibrous, or leafy—without localized overheating. Ideal for diverse drying needs.

  • A versatile and indispensable tool
  • Ideal solution for drying bulk material
  • Versatile drying for all materials

Efficient Drying with our Single Chamber Fluidized Bed Dryer

  • Precise Drying Technology – Ensures uniform and efficient drying of various materials.
  • Compact & Powerful – Ideal for research and development applications with a space-saving design.
  • Versatile Applications – Suitable for pharmaceuticals, food ingredients, and materials testing.
  • Optimized Temperature Control – Maintains precise heat regulation for consistent results.
  • Rapid Drying Process – Enhances productivity by reducing drying time.
  • Reliable for Small-Scale Experimentation – Designed for laboratory-scale research and formulation trials.
  • User-Friendly Operation – Easy to use with intuitive controls for seamless workflow integration.

Enhancing Drying Efficiency with our Three Chamber Fluid Bed Dryer

  • Advanced Drying Technology – Designed for high-performance drying in demanding industries.
  • Three-Chamber Flexibility – Enables simultaneous drying and cooling processes for enhanced efficiency.
  • Optimized for Multiple Industries – Ideal for pharmaceuticals, chemicals, and food product development.
  • High Efficiency & Productivity – Reduces drying time while maintaining product integrity.
  • Consistent & Uniform Drying – Ensures precise moisture control for superior results.
  • Scalable & Versatile – Adapts to various drying requirements with customizable settings.
  • User-Friendly Operation – Intuitive controls for seamless process management.

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Drying in the Fluid Bed Dryer VJFBD-Lab makes use of the fluidized bed process, a technique similar to the one used in large industrial dryers. Ambient air is drawn in through a filter. A blower moves the air across the heating elements, and ultimately forces it through the perforated plate and into the detachable drying container. The solid particles are blown upward and dispersed and thus kept separate from one another. This helps to avoid a caking and sticking of the particles as it often occurs when other drying methods are used.
The air stream of the fluid bed dryer extracts moisture from the particles and then exits through the filter bag in the cover. Using the quick-clamp cover with the filter fleece insert is advisable when dealing with products finer upto 100 μm in diameter. The 1000 watt blower provides an air volume of 185 m3/h at idle speed; heater output is 2000 watts. The air volume, heating power and temperature are infinitely adjustable. Temperature control is effected using he display gauge.
The fluid bed dryer works on the principle of fluidization of the materials. In the fluidization process, hot air or gas flow is introduced through the bed of solid particulates, and this hot air moves upwards through the spaces between the particles, removing the moisture.

 

The following steps are involved in the fluidization process by VJ Instruments’ fluid bed dryer.

  • Material to be dried is placed in bowl type vessel.
  • The air is introduced from the bottom and heated at the required temperature by heaters.
  • The air is filtered through the filters and then passes through the material bed.
  • The air flow is generated by fans fitted in the equipment.
  • The airflow rate and the operating temperature are adjusted by the control panel.
  • As the flow of air increases the bed expands and the particles of the powders starts to rise up in a turbulent motion.
  • Regular contact with air causes the material to dry.
  • The leaving the FBD passes through the filters to collect the fine particles of the material.
  • FBD bags have finger link shape to increase the volume of the drying bed that helps to increase the drying rate and decrease the drying time.
  • The vaporized liquid is carried away by the drying gases.
Sr. No. Specification Details
1 Model No VJFBD-Lab
2 Certificate GMP, ISO, CE
3 Material of Construction (MOC) Contact Part SS 316 & Glass
Non-Contact Part SS304/Aluminum
4 Application Drying
5 Feed Material Agriculture, biology, chemistry/plastics, construction materials, environment/recycling, food, medicine/pharmaceuticals
6 Feed Material Size Bulk materials and solid
7 Material Feed Size > 100 μm (depending on feed material and instrument configuration/settings)
8 Air Volume Flow Through blower.
9 Operation Through HMI
10 Time Setting Through HMI – Digital 1-99 min / Continuous
11 Storable SOPs 99
12 Temperature Control Continuously adjustable, 40°C-100°C (depending on air throughput rate)
Dry Run Temp: 32°C Blower speed min – 58°C Blower speed max in standard room temp 27°C.
13 Container Volume • 6 Litre
6 Litre Container
• 0.3 litre 3 chamber (Glass) with close lead and filter bag option.
0.3 Litre Chamber
14 Electric Points Required Main machine – 16 Amp.
15 Electrical Supply Single Phase 220V 50Hz
16 Power Connection Single Phase
17 Dimension (LxWxH) in mm 600 mm X 480 mm X 621 mm approximately
762 mm X 685 mm X 762 mm With packing (approximately)
18 Weight 38 kg approximately
70-90 kg with packing depending on accessories.
Note: Capacities mentioned above depend on samples used and may vary accordingly. VJ Instruments product development is a continuous process, so specifications may change without prior notification.
  • Emergency stop switch.
  • Auto stop feature when process time completes.

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