VJ Instruments'

Blend It Right: The Ultimate All-Purpose Mixing Machine

The All-Purpose Machine is a versatile piece of equipment designed for the production of homogeneous solid-solid mixtures. Mixing is a fundamental process in various industries, including healthcare, food, chemicals, cosmetics, detergents, fertilizers, and plastics. This machine offers an efficient and reliable solution for achieving perfect blending.

Unveiling the Magic: How the All-Purpose Mixing Machine Works

Discover the inner workings of the All-Purpose Mixing Machine in this informative video. This high-performance equipment is the secret behind achieving perfectly homogeneous blends in various industries. Learn how its maintenance-free horizontal drive, precise speed control, and innovative conical design work together to ensure efficient mixing. See how it’s all about achieving that ideal blend with ease, making it an essential tool in pharmaceuticals. Dive into this video to witness how this machine simplifies the complex process of creating consistent mixtures.

Different types of blending machines offered by VJ Instruments.

Double Cone Blender

The Double Cone Blender is a vital piece of equipment used in various industries, including healthcare, food, chemical, cosmetics, detergents, fertilizers, and plastics, for the purpose of creating homogeneous solid-solid mixtures. This versatile blender offers an efficient and effective solution for blending powders, such as pharmaceutical recipients, chemicals, and food products, ensuring uniform mixing and easy discharge. The primary purpose of the Double Cone Blender is to facilitate the blending of powders in the production of pharmaceutical solid dosage forms. It enables the homogeneous mixing of active pharmaceutical ingredients (API) with various excipients, including fillers, binders, lubricants, and disintegrates, to ensure a consistent mixture for manufacturing processes.

V-Cone Blender

The V-Cone Blender is a critical tool in the production of homogeneous solid-solid mixtures. It plays a crucial role in various industries, including healthcare, food, chemical, cosmetics, detergents, fertilizers, and plastics, ensuring precise blending and short mixing cycles. The primary purpose of the V-Cone Blender is to create homogeneous mixtures by blending dry powders and granulated products. It’s ideal for products with uniform size and density, and it excels in sanitary applications requiring fast and thorough cleaning.

Cube Mixer

The Cube Mixer is an essential tool for producing homogeneous solid-solid mixtures, widely used in industries such as healthcare, food, chemical, cosmetics, detergents, fertilizers, and plastics. The Cube Mixer utilizes three stainless steel mixing rods to create a tumbling effect, resulting in a homogeneous mixture in the shortest possible time. It’s an important component in the production of pharmaceutical solid dosage forms, ensuring the uniform blending of active pharmaceutical ingredients (API) with various excipients.

Ball Mill Machine

The Ball Mill Machine is a versatile tool used for grinding crystalline materials and mixing both dry and wet materials, making it a valuable asset in various industries. The primary purpose of the Ball Mill Machine is to facilitate the grinding and mixing of crystalline materials, enabling them to be used in various industrial processes.

Application

Applications:

The blending process is essential in many manufacturing workflows, especially when new excipients need to be added to a mixture. The All-Purpose Machine can be used in numerous industries, including pharmaceuticals, chemicals, and food production, to create homogenous mixtures of powders. Its key features include:

Efficiency: The machine ensures efficient mixing of pharmaceutical recipients, chemicals, and food products, resulting in a homogeneous blend.
Optimum Volume: With an effective volume that optimizes homogeneity (ranging between 35-70% of the gross volume), this machine is a reliable choice for blending.
Conical Shape: The conical shape, along with elongated planes at both ends, facilitates uniform mixing and easy discharge, ensuring consistency in your mixtures.

Pharmaceutical Solid Dosage Forms:

In the pharmaceutical industry, blending powders is a critical step in the production of solid dosage forms. Active Pharmaceutical Ingredients (API) are typically in powder form and need to be blended with other powders (excipients) to create tablets. The blending efficiency depends on factors such as the degree of homogeneity and blending time, which are influenced by material properties and blender geometry.

Ingredients for Blending:

Blending typically involves an Active Pharmaceutical Ingredient (API) and various excipients, including fillers, binders, lubricants, and disintegrates. This process ensures a homogeneous mixture of all ingredients in each manufacturing step.

Technical Specification

Technical Specifications	Details
Model No.	VJAP-01
Main Drive	Maintenance-free horizontal drive featuring a 40-watt induction motor.
Drive Power	0.2 kW/0.25hp, Single phase (1PH), 230V.
Gearbox Ratio	1:10, capable of speeds up to 150 rpm.
Speed Control	Adjustable from 5 to 150 rpm with a precise automatic timer (0 to 999 min).
Installation	Easy attachment on a single screw. Power consumption: 230V, 50Hz.
Capacity	Available in 1 lit. (Standard), with optional sizes of 500 ml (0.50 lit) and 750 ml (0.75 lit).
Main Drive Dimensions	Overall Dimensions: 410mm X 512mm
Weight	Approximately 18KG
Construction	GMP construction with polished S. S. sheets, featuring S.S. 316 contact parts and 304 non-contact parts.

*Capacities mentioned above depend on samples used and may vary accordingly.

Note: VJ Instruments product development is a continuous process so specifications may change without prior notification.

Safety Features

Emergency stop switch.
Auto stop feature when process time completes.

Certifications

01.

CE Certificate

We prioritize quality and safety and proudly display our CE certification which meets EU standards for health, safety, and environmental protection. Our team is dedicated to ongoing training and education for continued compliance and customer satisfaction. Choose us as your trusted partner for quality products and services.

02.

GMP Certificate

Our product/facility meets high safety standards and has earned the internationally recognized GMP certification for excellence. We’re dedicated to quality and safety in everything we do, so you can trust us for safe and high-quality products.

03.

ISO Certificate

Our company is ISO certified and values quality and customer satisfaction above all else. We aim to exceed customer expectations with top-notch service and products, making your business with us a great experience.

04.

MSME Certificate

MSME Certified companies comply with the MSMED Act guidelines and are certified by the government of India. By partnering with an MSME Certified company, you ensure reliable products and services while supporting economic growth.

Frequently Asked Questions

We understand that you may have questions about our All-Purpose Mixing Machine, its applications, and how it can benefit your specific needs. Here are some common questions and answers to provide you with quick and helpful information:

What is the All-Purpose Mixing Machine used for?

The All-Purpose Mixing Machine is used to produce homogeneous solid-solid mixtures. It is an essential tool in various industries, including healthcare, food, chemicals, cosmetics, detergents, fertilizers, and plastics.

How does the machine ensure uniform blending?

The machine achieves uniform mixing through its conical shape and elongated planes at both ends, allowing for consistent blending and easy discharge.

Can I control the speed of the mixing process?

Yes, the machine offers precise speed control, with adjustable speeds ranging from 5 to 150 rpm. This allows you to tailor the mixing process to your specific requirements.

What is the capacity of the All-Purpose Mixing Machine?

The standard capacity is 1 liter. However, optional sizes are available, including 500 ml (0.50 liters) and 750 ml (0.75 liters) to accommodate different needs.

Is it easy to install and operate the machine?

Yes, the machine is designed for easy installation with a single screw attachment. Operating it is straightforward, making it user-friendly.

What materials is the machine constructed from?

The All-Purpose Mixing Machine is constructed with GMP-compliant polished stainless steel (S.S. 316 for contact parts and S.S. 304 for non-contact parts), ensuring hygiene and durability.

What are the critical factors influencing blending efficiency?

Blending efficiency is influenced by factors such as the desired degree of homogeneity, required blending time, material properties, and the blender’s geometry.